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MODEL SELECTION INDEX
MY 2003 VY & V2 II SERIES - SERVICE INFORMATION
SECTION 4B - FINAL DRIVE AND DRIVE SHAFTS
1. GENERAL DESCRIPTION
1. 1 FINAL DRIVE ASSEMBLY IDENTIFICATION
1.2 FINAL DRIVE ASSEMBLY MAINTENANCE
MAINTENANCE
LIMITED SLIP DIFFERENTIAL PRECAUTIONS
LUBRICATION
2. MINOR SERVICE OPERATIONS
2.1 GENERAL
IMPORTANT SERVICE REQUIREMENTS
2.2 CHECKING DIFFERENTIAL CARRIER LUBRICANT LEVEL
2.3 CHANGING/FLUSHING REAR AXLE LUBRICANT
2.4 TRAILING ARM TRUNNION ASSEMBLY HUB
CHECK FOR RUN-OUT
2.5 TRAILING ARM TRUNNION ASSEMBLY HUB STUDS
REPLACE
2.6 LIMITED SLIP DIFFERENTIAL
TORQUE CHECK
2.7 DRIVE SHAFT ASSEMBLY
REMOVE
REINSTALL
2.8 DRIVE SHAFT AND/OR CONSTANT VELOCITY JOINTS
DISASSEMBLE
INSPECT
REASSEMBLE
2.9 INNER AXLE SHAFT SEAL
REPLACE
2.10 PINION OIL SEAL
REPLACE
2.11 PINION FLANGE
REPLACE (USING OLD OIL SEAL)
REPLACE (USING NEW OIL SEAL)
3. MAJOR SERVICE OPERATIONS
3.1 TRAILING ARM TRUNNION FLANGE, TRUNNION ASSEMBLY AND/OR WHEEL BEARING
REMOVE
REINSTALL
3.2 FINAL DRIVE ASSEMBLY
REMOVE
REINSTALL
3.3 REMOVED FINAL DRIVE ASSEMBLY
DISASSEMBLE
INSPECT
REASSEMBLE
3.4 LIMITED SLIP DIFFERENTIAL
DISASSEMBLE
INSPECT
REASSEMBLE
3.5 REAR AXLE
REASSEMBLE
4. DIAGNOSIS
4.1 GENERAL INFORMATION
4.2 FINAL DRIVE ASSEMBLY NOISE
GEAR RELATED NOISE
BEARING RELATED NOISE
4.3 LSD NOISE
4.4 FINAL DRIVE BEARING DIAGNOSIS
5. SPECIFICATIONS
6. TORQUE WRENCH SPECIFICATIONS
7. SPECIAL TOOLS